At Qualitech Solutions, we design and manufacture industry-leading quality control products that enhance precision and efficiency on high-speed production lines. Our innovative products are built on proprietary technology that integrates AI and advanced algorithms for fast, accurate defect detection and reporting.
StroboX Dynamic Stroboscope
Experience a breakthrough in high-speed quality control with the stroboX, our patented dynamic stroboscope. Designed for industries like printing, metal production, and other high-speed environments, the stroboX enables real-time detection of defects such as:
- Graphic inconsistencies
- Bending and warping
- Surface holes and imperfections
By using advanced stroboscopic technology, the stroboX offers unparalleled precision and efficiency in identifying issues before they become costly problems. Its easy integration into your existing production lines ensures that you save both time and operational costs.
AI-Powered Inspection System
Our AI-powered inspection system revolutionizes the way businesses approach quality control. With proprietary algorithms, our system continuously monitors your production, rapidly identifying and reporting defects without interrupting workflow. This technology delivers:
- Real-time detection
- Automated reporting
- Enhanced production efficiency
Whether you’re inspecting graphics in printing or monitoring metalwork for flaws, our AI solution ensures maximum output quality and minimal errors.
Explore the Future of Quality Control
At Qualitech Solutions, we are committed to helping you achieve excellence in production.
Advanced Roll-to-Roll Printing Solution
At Qualitech Solutions, our Advanced Roll-to-Roll Printing Solution is designed to deliver exceptional precision and efficiency, tackling a wide range of common print defects. Leveraging our proprietary technology and AI-powered inspection system, we ensure that every print run meets the highest quality standards. Here are some of the key defects our system detects in real-time:
Common Print Defects and Their Causes
| Defect Type | Description / Cause |
|---|---|
| Banding | Horizontal lines or bands from inconsistent ink delivery or mechanical issues. |
| Color Variations | Inconsistent color due to calibration errors, ink issues, or temperature changes. |
| Smearing or Smudging | Blurred images from improperly dried ink. |
| Misregistration | Misaligned color layers causing blurry images or shadows. |
| Ghosting | Faint duplicate images from residual ink on rollers or printhead issues. |
| Mottle | Blotchy prints caused by uneven ink coverage or environmental factors. |
| Streaking | Lines along prints due to debris on printhead, media, or rollers. |
| Ink Bleeding | Colors bleed into each other from excessive ink or incompatible media. |
| Coalescence | Ink droplets merge into uneven spots due to moisture or improper drying. |
| Head Strikes | Scratches or smears from the printhead contacting the media. |
| Blocking | Media sticks together when rolled, caused by insufficient drying or incompatible media. |
| Media Buckling | Warping of media during printing, leading to uneven prints or jams. |
| Dot Gain | Ink spreads beyond intended area, resulting in darker prints and loss of detail. |
| Color Cast | Unwanted tints from incorrect color profiles or ink issues. |
| Skipping or Missing Nozzle Lines | Gaps caused by clogged or malfunctioning printhead nozzles. |
Additional Print Defects and Their Causes
| Defect Type | Description / Cause |
|---|---|
| Missing Labels | Ensures that no labels are skipped during production. |
| Incorrect Serial Sequences | Detects errors in serial number sequences on printed materials. |
| Lamination Issues | Identifies missing laminations, common in industries like wine bottling. |
| Fine Print | Inspects fine print, such as pharmaceutical information, for accuracy. |
| Metallic and Embossed Labels | Detects defects in metallic labels and embossed holograms. |
| Transparent Labels | Monitors the accuracy of transparent label applications. |
| Braille Prints | Verifies the accuracy and alignment of Braille prints. |
| QR Codes and Barcodes | Ensures that QR codes and barcodes are printed correctly and are fully scannable. |
| Die-Cut Movement | Identifies misalignment in label die-cuts, ensuring proper placement. |
Ensure Optimal Print Quality with Qualitech Solutions
Our Advanced Roll-to-Roll Printing Solution gives you the confidence to produce flawless prints every time. Contact us today to learn more about how we can streamline your operations and eliminate costly print defects.
Contact us to learn more about how our products can transform your operations with precision, speed, and cost-effectiveness.